Materials have rated surface speeds for a given type of cutter.
Cnc router aluminum feeds and speeds.
An overview can be found here.
The textbook cutting speed for aluminum using a carbide tool is about 1 500 surface feet per minute at the high end and 1 000 at the lower end.
What s the 1 reason cnc routers fail to cut aluminum.
The five big challenges i have had with cutting aluminum various routers i have had are.
This speed is termed spindle speed and is directly related to the feed rate or surface speed which most machines are capable of doing up to about 200ipm.
Calculate feed and speed for cnc cutting tools machines and projects with our free calculator below all you need are the speed rpm number of flutes material and tool diameter.
Start off using an rpm derived for the chip load for the material being cut see charts.
Increase the cutting speed feed rate until the quality of the part s finish starts to decrease or the part is starting to move from hold downs.
Lack of lubrication is the 1 reason cnc routers fail to cut aluminum.
Optimizing feed rates and speeds.
If the material you need is not listed let us know and we can help you find the right speed and feed for your piece.
Either way there are a few starting points that might work for you.
A homemade hobby router will be very different from a large router that s professionally built for aerospace composites.
Cnc router aluminum cutting faq can a cnc router cut aluminum.
Feeds and speeds is generally used to refer to feed rate slew rate plunge rate and spindle rpm.
The harder the material the slower the speed.
Aluminum is most often alloyed with other metals to enhance specific properties.
This works particularly well for routers.
16500 rpm 25 ipm 05 doc wd40 as lube.
Given the diameter of the tool and the surface speed the rpms of the spindle can be calculated.
The speeds and feeds calculator may be employed for calculations of estimated speeds and feeds rpm and ipm values on the basis of the parameters you have currently set based on your tools and stock material.
I used an o flute 1 8 bit and i have the pro4896 and pap spindle from cncrp.
It s a matter of using the right cutter or bit the correct feeds and speeds and avoiding various other pitfalls described in this article.
Tried out a complex part in 6061 the other day.
What type of aluminum.
Wanted to share the results and feeds speeds used and compare to what others have had success with.