Cleanest Way To Cut Aluminum Siding With A Saw

Step 2 cut the width.

Cleanest way to cut aluminum siding with a saw.

Remember goggles and hearing protection. These include miter saws chop saws table saws and handheld circular saws. Flip the sheet over and repeat. With care and patience full size sheets of aluminium can be cut using this method.

Band saws generally make sense for aluminum stock of 6 in. Mark the area to cut and slowly feed the blade into the siding. If the motor housing on your saw is open and could collect metal chips tape a piece of cloth over the openings to protect the motor windings and bearings while you cut the aluminum. Install a plywood blade backward onto a circular saw.

Set your circular saw to the depth of the 1 board plus another 1 8. I have tried tin snips skil saw and a sawzall not exactly the cleanest. Diameter for high volume jobs up to 5 000 parts per shift and for the best possible finish on the cut piece. While cutting at the width of the aluminum siding make use of straight tin snips.

This will slow your cutting speed. After a few wiggles the sheet will fracture along the cut line leaving a clean break as shown in the above photos. The siding is aluminum and although most all of the cut edges will be covered with j channel flashing a small portion will be exposed. Place the fracture line over the edge of a table and bend the overhang slightly downwards.

Cut across the contours of the aluminum siding with a radial arm saw. Diameter and larger and for shops that are interested in high speed cutting of aluminum but. Once you get use to it you can set the cut off blade for a deeper cut and free hand it using the board as a guide. Use the panel to reduce the risk of snags while cutting.

Reduce the diameter of the cutting blade for better results. My question is which tool will allow me to make the cleanest straightest cut. Use a nibbler to cut in a straight line. Circular saws generally are suitable for cutting aluminum between 0 5 and 6 in.

Using the board as the guide for your circular saw cut down the length of the aluminum siding. Making accurate cuts on aluminum rods tubes and angles is easy with a miter saw and a blade designed to cut nonferrous metal check the label.